Astroflame Passive Fire Protection Products

Trade Name: Astro PFP FR EX Mortar

Fire Resistant Mortar

 

Classified in walls and floors of concrete, brick, gypsum etc.

Suitable for cables, bundled cables, cable racks, cable trays, steel, copper, alupex, plastic pipes and air ventilation ducts.

Simple to apply leaving a very smooth finish.

No priming necessary prior to application in most building material substrates however metal services in contact with the seal must be corrosion protected.

Suitable for most surfaces, included concrete, bricks, Leca, steel, plastic etc, but not suitable to fitting of doors or in service openings that involve movement.

The product is certified for use in walls but it is recommended to use PFP FR Boards for these applications.

Fully set within 1 hour.

The fire performance specification of the compound has been derived when the seal has been left to cure for 1 month.

Nearly unlimited storage time.

Astro
PFP Mortar - 20L

View a range of styles



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>> Call us to order: 01329 844 500

>> Email us to order: sales@astroflame.com

CE Marked Astro PFP Pipe Closer

Description

CE Label Intumescent Pipe CloserAstro PFP FR EX Mortar is a dry white powder consisting of inorganic compounds and perlite.

When mixed with water, the compounds form a highly thermally insulating fire sealing compound to prevent the spread of fire and smoke through openings in fire rated walls and floors, including openings formed around building service penetrations.

Astro PFP FR EX Mortar will also maintain the acoustic design performance in walls and floors. Astro PFP FR EX Mortar expands approx. 1% by hydraulic action during curing ensuring a very tight seal around the service penetrations and the surrounding opening apertures.

Astro PFP FR EX Mortar is easy to sand or drill. The compound dries to an off-white colour which may be painted.

Sound Insulation:

Description

Sound Reduction

Single sided cast = 50 mm thick as linear seal

Rw 64 dB

Double sided cast = 25 mm thick as linear seal

Rw 64 dB

Single sided cast = 50 mm thick as large seal

Rw 48 dB

Double sided cast = 25 mm thick as large seal

Rw 48 dB

Astro PFP EX Mortar has been tested at BM Trada (UKAS accredited); according to EN ISO 10140-2:2010.


Resistance to Fire:

Construction

Description

Classification

Flexible walls comprise gypsum, masonry, aerated concrete or concrete

Up to 2400 mm wide by 1200 mm high blank seal with double sided 25mm Astro PFP FR EX Mortar on 25mm cast board

EI 120 (E 120)

Rigid walls comprise masonry, aerated concrete or concrete, within walls or between the head of walls and the soffit of floor slabs

Up to 2400 mm wide by 1200 mm high blank seal with single sided 50mm Astro PFP FR EX Mortar on 50mm cast board

EI 120 (E 180)

Up to 2400 mm wide by 1200 mm high blank seal with single sided 100mm Astro PFP FR EX Mortar

EI 240 (E 240)

Rigid floors comprise aerated concrete or concrete within floors or between floors and walls

Up to 2400 mm by 1200 mm blank seal with 50mm Astro PFP FR EX Mortar on top of 50mm cast board

EI 180 (E 180)

Up to 2400 mm by 1200 mm blank seal casted with 100mm Astro PFP FR EX Mortar

EI 240 (E 240)

The cast board comprise stone wool with density = 150kg/m3.
Please read the Installation Instructions before usage.

CE InformationCE Marked Documents
'DoP's are 'Declaration of Performance'
'CoC's are 'Certificate of Constancy of Performance'
'ETA' European Technical Assessment Sheet
'TDS' are 'Technical Data Sheet'

Technical Data

Condition

Powder ready for mixing with water

Product consumption at 2:1 mix

Approx. 3.42 bags per m2 @ 50mm depth
Approx. 6.83 bags per m2 @ 100mm depth

Dry density

About 900 kg/m3 after full cure

Flash point

None

Reaction to fire

Class A1 according to EN 13501-1

Hardened

Less than 1 hour depending on the local climate

Totally hardened

Up to 30 days depending on thickness and temp.

Flexibility

None

Durability/service

Class Z2

Thermal conduct.

0.051 W/mK

Working life

30 years

Storage

No particular limit for unopened bags in dry places with storage temperatures between 5°C and 30°C

Compatibility

Suitable for use with most materials, but should not be used in direct contact with metals that may corrode

Limitations

Should not be used in permanently damp areas or in moving joints

Classification

CE-marked - Fire seal for fire rated openings and penetrations class EI 240

Colour

Off white

Product Availability

Product Code

Product Description

Colour

Size

AFPFPEXMB

Astro PFP FR EX Mortar - Bags

Off-White

20 L

10 L pail also available P.O.A

To Order & Specify

Please contact us and quote the following information - Please quote- Quantity / Trade name / Product Ref / Size
Typical example:- 25 / AFPFPEXMB / Astro PFP FR EX Mortar - Bags / 20 L

>> Tel: 01329 844 500 or >> Email: sales@astroflame.com

Installation

For further information on installation requirements please review the installation video or contact the technical team on: tel 01329 844 500 or email sales@astroflame.com

Health and Safety

The product does not present any known health hazards during or after installation. Normal good industrial and personal hygiene practices should be observed. For further information on health and safety requirements please contact the technical team on: tel 01329 844 500 or email sales@astroflame.com

Web Page

Astroflame (Fire Seals) Ltd. Intumescent House
Unit 8, The I.O Centre, Stephenson Road, Segensworth
Fareham, England PO15 5RU
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